Energy Monitoring
Real-time energy monitoring with Schneider Electric’s Power Monitoring Expert (PME).
Your Challenges
With energy prices this volatile, controlling consumption is no longer just a technical issue. It’s a strategic business priority.
At most industrial sites, energy is still managed at a high level, based on utility bills or limited data. That makes it impossible to spot deviations or take effective action.
Common pain points :
- No submetering → no way to allocate costs by production area, line, or product
- Lack of visibility into actual, real-time consumption
- Difficulty detecting energy drift (leaks, faulty equipment)
- No correlation between consumption and production (kWh/ton, kWh/batch)
- Difficulty meeting ISO 50001 and CSR requirements
- The result : 10% to 15% of energy is typically wasted at a non-instrumented site (idling machines, leaks, drifting settings).
Our Solution
At ISII-Tech, we implement end-to-end energy monitoring systems covering measurement, analysis, cost allocation, and real-time management.
Energy Audit & Metering Strategy
- Identification of significant energy uses (SEUs)
- Definition of energy performance indicators (EnPIs)
- Development of a tiered metering plan:
- Main switchboard / site incoming supply
- Production areas
- Production lines
- Critical equipment
- Our goal : move from a big-picture view to a detailed, actionable one.
Meter & Submeter Installation
We deploy a measurement infrastructure tailored to your needs :
Meter types we integrate :
- Multi-energy electric meters
- Power analyzers (power quality)
- Gas, steam, water, and compressed air meters
- IoT sensors for existing installations
Use cases :
- Energy cost allocation by production area or line
- Consumption tracking by product or batch
- Internal chargeback (cost centers)
- Specific consumption analysis (kWh/ton)
- Submetering enables precise, fact-based financial management.
Data Centralization & Historization
- Real-time data collection via industrial protocols (Modbus, OPC…)
- Energy data historization
- Data organized by site / area / line / equipment
- You get a reliable foundation for managing your energy over the long term.
Energy Monitoring with PME
- Dynamic, custom dashboards
- Real-time consumption tracking
- Trend and deviation analysis
- Comparisons across time periods / areas / equipment
- PME turns your data into clear, decision-ready indicators.
Advanced Analytics & Optimization
- Energy / production correlation
- Identification of hidden losses
- Cycle and usage analysis
- Consumption optimization
Alerting & Deviation Detection
- Threshold alarms
- Automatic anomaly detection
- Identification of energy-hungry equipment
- You go from reactive to proactive energy management.
Support & Continuous Improvement
- KPI tracking
- Ongoing optimization
- Support & maintenance
- ISO 50001 support
- Monitoring becomes a central tool for continuous energy improvement.
Want to take back control of your energy consumption and manage your energy costs ?
Technologies & Partners
- Multi-utility energy monitoring
- Long-term data historization
- Power quality analysis
- Automated reporting
- Custom dashboards
- PME collects, structures, and analyzes data to deliver actionable, real-time insights.
Measurement Equipment
- Schneider smart meters
- Power analyzers
- Multi-utility sensors
- IoT interfaces (retrofitting existing installations)
Intégration système
- SCADA / MES / ERP connectivity
- Industrial protocols (OPC UA, Modbus TCP/IP)
- Scalable, multi-site architecture
Your Benefits
A structured energy monitoring system delivers quick wins :
Up to 15% in energy savings
Reliable internal chargeback
Immediate detection of deviations
Better cost control by production area / line
Improved overall performance (OEE, utilities)
Easier compliance (ISO 50001)
- You turn energy from a passive cost center into an actively managed performance lever.
Case Studies
Food & Beverage Industry
- Challenge : Allocate energy costs and identify overconsumption
- Solution : PME & Meter Management
- Submetering plan implementation
- Power Monitoring Expert integration
- Tracking by production line
- Résults :
- 12% reduction in consumption within 12 months
- Accurate cost allocation by production area
- Deviations identified in CIP cycles
Multi-Site Manufacturer
- Challenge : Implement company-wide energy management
- Solution : PME & Meter Management
- Multi-site PME deployment
- Centralized energy data
- Group-level dashboards
- Résults :
- A comprehensive, comparative view across sites
- Optimized energy strategy
- ROI in under 2 years
Key Figures
Multi-Energy
(electricity, gas, water, steam, air)
Complete Submetering