Process Control
Automation, SCADA, DCS, and retrofits for robust, scalable, and long-lasting process control.
Your Challenges
Our goal : improve the reliability and performance of your facilities while minimizing production downtime.
Common pain points :
- Unstable processes (temperature, pressure, flow…)
- Quality variability and material losses
- Obsolete systems (STEP 5, PL7…)
- Difficult restarts after an incident
- Lack of visibility into performance
- The outcome : more stable, safer, higher-performing processes with better facility availability.
Our Solution
Solutions tailored to your processes to modernize, secure, and optimize your industrial facilities.
Process Audit & Analysis
Before making any changes, we conduct a thorough analysis of your facilities and processes :
- Audit of existing automated systems
- Analysis of control system architectures
- Identification of deviations and critical points
- Obsolescence risk analysis
- Set priorities and build a tailored roadmap.
Automation & Control Systems
We help our clients develop, upgrade, and modernize their facilities.
Services
- Development of new applications
- Retrofit and modernization of existing systems
- Migration of obsolete PLCs
- Process sequence management
- Interlocks and critical automation
- Architecture standardization
- Secure and future-proof your facilities while improving their performance.
Process SCADA
- We develop SCADA systems that make running your processes simple and efficient :
- Real-time visualization of your facilities
- Alarm management
- Data historization
- Event analysis
- Process performance tracking
DCS - Control for Complex Processes
- For complex or critical processes, we implement distributed control system (DCS) architectures :
- Centralized control of your facilities
- Continuous and batch process management
- Recipe and campaign management
- Data historization
- Operations reporting
- Performance analysis
Safety & Process Safety
- Platforms
Safety is a critical component of any industrial architecture.
What We Implement
- Process safety function management
- Critical interlocks
- Risk analysis
- Safety architectures
- Bringing facilities into compliance
Retrofit & Migration
We help modernize systems that have become obsolete.
Services
- Assessment of existing systems
- Application conversion
- Phased migration
- Functional validation
- Keeping production running throughout
Reliability & Redundancy
- In some industries, a single system failure can cause major production losses.
- High-availability architectures
- Redundancy for critical systems
- Automatic failover
- Degraded-mode management
- Safe restarts
- Ensure production continuity and reduce the risk of downtime.
Technologies & Partners
Automation
- We primarily work with the following environments:
- Siemens : TIA Portal, STEP 7, STEP 5
- Schneider Electric : EcoStruxure Control Expert, EAE, PL7 Pro
SCADA
- AVEVA System Platform / InTouch / OMI
- Siemens WinCC
DCS
- Siemens : PCS 7, SIMATIC BATCH, PCS neo, Process Historian / Information Server
Standards & Protocols
- OPC UA / Modbus TCP
- Ethernet
- PROFINET / PROFIBUS
Your Benefits
Optimized process control delivers significant gains :
Higher overall yield
Lower material and energy losses
More stable processes
Better product quality
Fewer operator interventions
Safer facilities
- You go from reacting to your process to being fully in control of it.
Case Studies
Food & Beverage Industry
- Challenge : Modernize a critical production facility to improve system availability, secure processes, and strengthen operational traceability
- Solution :
- Migration to a redundant PCS 7 architecture
- SIMATIC BATCH integration
- Process Historian deployment
- Implementation of safety functions
- Results :
- Secure production operations
- Improved facility availability
- Full production traceability
- Less downtime
- Simpler operations and maintenance